Professional process from hair raw material to hair products
By Laborhair | 16 April 2022 | 0 Comments

Professional process from hair raw material to hair products

very September and October is the peak season for hair collection. All collectors will buy raw materials from all over the world. They packed the materials into bags and delivered to the factory by motorcycle. The workers work 8 hours a day and are supervised by leaders. Workers took hair raw material out of the warehouse and lined it up in the yard. The grade and price of the hair are marked on each bag.
Women at different ages, some wearing work clothes, some wearing hats, the others wearing masks, who are pulling out their hair one by one with their hands and finally divide the lengths and grades.



Photo for raw materials. One bundle is from one donor.
 

Two women are cleaning the defect of the hair bundles. First process: Cleaning.



【Storage】The classified hair is stored in the box and guarded by a warehouse man.



【Disinfection and dyeing】 Hair is disinfected and dyed to different colors as the buyers’ demand. A worker is disinfecting the hair.



A worker takes out the hair from the vat after washing.



【Washing】 After dyeing, hair needs to be washed 3 times and dried.

 

【Drying】 hair is carried to next process after drying.



【Hair pulling and color mixing】After drying, the hair will be pulled to make it tidy. The ends of the rough processed hair are relatively neat, but the natural range and standard length can be mixed after being hackled on the iron hackle. "Color mixing" is also done through this process. For example, the dark brown wig is made by two different shades of hair to make the hair look more natural.



【Remy hair】 In order to make the hair cuticle at the same direction, the workers integrate the messy hair with machines. This process makes the hair tangle free and shedding free when the buyers use it. It also can make the hair durable. (Laborhair’s products can be used for more than 2 years with good maintenance.)

 

【Sewing】 A female worker is sewing the hair. The machine generally has three heads and a glue box. The quantitative hair strands can be made to a hair weaving through the machine, and finally fixed by the glue wheel. 



【Cutting】 the width of the weaving is long after being sewed. A worker cuts them into appropriate length to match the next process.


【Curling】 the hair will be curled to a different styles as the buyers’ demand. Tool is Small sticks, rubber bands and rags. Please check the links.



Every style has its weight. The worker will weigh the hair as the requirement and wrap them.



The hair can be curled into different styles.



【Cutting】 short hair needs to be cut two times before it is ironed.



【Ironing】 the iron is no harm for hair because it is improved.



【Hair conditioning and curling】 The curly hair needs to be conditioned. The worker soaks the hair weaving into conditioning liquid for 15 minutes and let the hair to fully absorb the nutrients, and then wraps it on the curling rod. 



【Styling】A worker is styling the hair. He will put the hair into dryer and adjust the temperature, because different curl has different temperature. Usually it needs 60-80 minutes.



【Packing】 The final process A worker labels the tag and put a paper to protect the hair. Attached attached.




【Loading】 A worker is loading the hair. All cartons are marked styles and colors and are shipped to all over the world.



The dyeing expert check the result of coloring. The color is changed as the market’s demand.


According to the information released by the Light Industry and Commerce Association of the Ministry of Commerce, China is the global hair product raw material distribution center, as well as the world's largest hair production base and exporter. With the recovery of the economy and the easing of the Covid 19, people's desire for consumption will be reawakened. Providing high-quality and elegant human wigs for beauty lovers around the world is the original intention of Laborhair Company.
 

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